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Introduction of The Production Line:

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1

Single screw extruder

Material of screw and barrel: 38CrMoAlA Nitriding treatment

Temperature instrumentation: ABB

Contactor: Schneider


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2

Corrugated pipe molding machine

Online pipe expansion.

Horizontal structure, closed-loop water cooling system.

Aluminum LY12 mold, it is more convenient and quick to replace the mold, no need to disassemble the water pipe.

PLC control system.



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3

Mould block machining center

Mould block material: Aluminum LY12

We have professional mold design technicians,mold processing machines,machining center machines.We can design and process kinds of corrugated pipe module block for different kinds of corrugated pipe according customer's requirements.

Stereotyped use of high-quality stainless steel water jacket materials, materials, through a complicated shape, and cold roll annealing process to ensure the processing performance and physical performance.

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4

HDPE corrugated pipe forming machine

Cooling systerm: High efficency cooling systerm could be gurantee the quality of forming.

Lubrication systerm: Equipped with centralized lubrication device, automatic quantitative lubrication.


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5

Haul off machine + cutter + stacker

Cutter controlled by Siemens PLC, double knife cutter. Equipped with precise inspection device ensures the cutter accurately placing at the correct position of double wall corrugated pipe. Whole cutting process is accurate and fully automatic.

Stacker:To support and unload pipes. Length of stacker can be customized.

Final Product Introduction:

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HDPE double-wall corrugated pipes are produced by HDPE double wall corrugated pipe production line, which is extruded by the inner and outer extruders respectively, and formed at one time. tubing. The product has the advantages of high ring stiffness, high strength, light weight, sound insulation and shock absorption, high UV resistance stability, long service life, good flexibility, pressure resistance, and high impact strength. It can be laid on roads with poor geology, and has good sealing performance and quick construction.

Final Product Introduction:

1. The HDPE double wall corrugated pipe production line is equipped with two extruders, double-layer co-extrusion, the extrusion material is stable, and the plasticization is excellent.

2. The imported proportional control valve adjusts the molding air pressure, which is stable and reliable.

3. Double-channel spiral composite extrusion die, the surface of the die is nitrided and polished.

4. Double wall thickness adjustment device.

5. Pipe online double-layer socket and flaring.

6. The horizontal and vertical directions of the workbench are three-dimensionally adjustable.

7. The power off of the workbench will automatically exit the protection system.

8. The module is made of special aluminum alloy, which has the characteristics of light weight, high strength, good wear resistance and small thermal expansion coefficient.

9. The forming module is air-cooled and water-cooled, the cooling effect is good, and the forming speed is fast.

10. The whole double wall corrugated pipe production line adopts PLC microcomputer control system, which can directly display melt temperature, pressure, molding speed, fault alarm, etc.

11. High-efficiency single-screw extruder (using pellets) and energy-saving twin-screw extruder (using powder or pellets) are available.

Factory

Parameters

TypePipe DiameterInstalled PowerNormal powerMax.production speedMax.capacity
LS-180H50-180mm270KW140KW17.5m/min55kg/h
LS-300H90-315mm375KW230KW6.24m/min720kg/h
LS-600H100-630mm512KW310KW5.4m/min1150kg/h
LS-1000H200-1000mm785KW482KW4.3m/min1350kg/h
LS-1200H300-1200mm890KW600KW3.8m/min1500kg/h
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